MEGGLE Lohnfertigung

Get to know our potential.
For example as contract manufacturers.

MEGGLE is one of the leading producers of pharmaceutical excipients worldwide. But that by far isn’t the whole story. We also take over toll manufacturing projects for many customers from the food, life science or pharmaceutical industry.

If you have projects involving drying (powder drying or spray drying), agglomeration or evaporation – with our state of the art facilities we at MEGGLE can realize your specific and perhaps quite extraordinary requirements in terms of contract manufacturing from a wide range of industrial sectors.

We do this reliably, rapidly and on a high technical level.

Our Focus is Quality

You have the highest standards concerning the quality of your products also in terms of toll manufacturing? Rightly so! Especially in the food, pharma and life science sector even small mistakes in respect to agglomeration, spray drying or evaporation may have serious consequences for your business.
It is for this reason that the strictest quality standards are our prime concern in contract manufacturing.

This is also demonstrated through our certifications according to ISO 9001:2015, ISO 14001:2004, FAMI-QS, HACCP, IPEC GMP, EXCiPACT. Also, process or cleaning validation for pharmaceutical products in toll manufacturing is possible.

We can do a lot for you

We have the best imaginable technical background and years of experience when it comes to contract manufacturing. The following procedures, facilities and services are available:

Spray Drying

Our spray drying technology for powder drying or general drying processes especially comprises mixing / dispersion of various substances (liquids / powders). We can also offer you various processing options such as heating, homogenizing or cooling. Our very state of the art spray drying towers with external fluid beds fulfill all GMP requirements and are equipped with jet dispersion nozzles working at up to 250 bar pressure. We can optionally do partial agglomeration or post-agglomeration of the fine material and the following cooling via the fluid beds. When spray drying, water evaporation can be performed at between 1200 kg/h and 3000 kg/h and the product range stretches from food to feed to pharma.

The minimum quantity for our services starts from 10 tons and packaging is possible either in paper bags and fiber drums in 15 to 25 kg pack sizes or in big bags with 500 to 1000 kg pack sizes.

Agglomeration

You would like to modify the size of the fine particles in order to improve the powder characteristics or the handling of the bulk material? Within our agglomeration process we are able to mix up to three powdery substances continuously. Wet agglomeration is carried out with subsequent fluid bed drying. Also, in the context of the agglomeration process, fractioning of the finished product is possible. We do this by using a continuous fluid bed drying process for drying fluidizable products and a continuous high shear mixing process for the production of agglomerated products.

The minimum quantity for agglomeration orders is 100 tons. Filling can be done in paper bags with sizes of 15 to 25 kg or in big bags with sizes of 500 to 1000 kg.

Evaporation

For the thermal process of concentrating a suspension or solution through evaporation we use a falling-film evaporator with mechanical/thermal vapor recompression.
We offer this service from a minimum volume of 100 000 l of water evaporation.

Production Facilities

8 Spray dryer
5 Fluidized bed dryer
10 Evaporator

Spray Drying Towers

Production method:

Agglomeration through nozzle atomization of solutions, dispersion and emulsions
Up to 250 bar

Product properties:

Improvement of powder characteristics
Improvement of dispersibility
Increasement of PSD

Output:
1200 – 3000 kg/h

Additional technologies:

Conditioning via external fluid bed possible (drying / cooling)
Homogenization

Minimum Quantity:
> 10 to

Packaging:

Paper bags: 15 – 25 kg
Big Bag: 500 – 1000 kg

Agglomerator

Production method:

High-Shear-Mixer with subsequent fluidized bed drying

Product properties:

Improvement of powder characteristics
Increasement of PSD

Additional technologies:

Continous mixing
Up to 3 substances

Minimum Quantity:
> 100 to

Packaging:

Paper bags: 15 – 25 kg
Big Bag: 500 – 1000 kg

Evaporator

Production method:

Withdrawal of Water
Falling-film evaporator with mechanical/thermal vapor recompression

Product properties:

Concentration

Output:
> 10.000 l / h

Further Services

Further Services in Contract Manufacturing for your Benefit

In the course of toll manufacturing we offer some interesting additional services:
Like hardly anyone else we can provide extensive possibilities for chemical and/or physical analytics, all options for SEM/DVS/ laser diffractometry/ BET/HPLC/FT4 (rheometry), comprehensive logistics services – including GDP storage and organization of transportation – and also competent assistance with process design.